Automatic Kaiping Production Line China Suppliers Factory Metal Leveling Cutting Machine
Product Overview
The Fully Automatic Kaiping Production Line is a high-precision industrial solution engineered for the seamless leveling and cutting of metal strips. Designed for versatility and durability, this system is ideal for processing stainless steel, galvanized, and cold-rolled materials, ensuring that your raw materials are perfectly flattened and sized for subsequent metal container manufacturing and fabrication processes.
Integrating advanced PLC computer control with high-performance servo drives, this production line eliminates manual errors and maximizes throughput. From the heavy-duty hydraulic unwinding stage to the precision molybdenum vanadium cutting blades, every component is optimized for industrial-grade reliability, providing manufacturers with a scalable and efficient workflow for high-volume metal sheet production.
Detailed Parameters
| Working Voltage | 380V 50HZ | Applicable Materials | Stainless steel, galvanized, cold rolled strip |
|---|---|---|---|
| Material Thickness | 0.5-1.5mm | Raw Material Width | Within 1500mm |
| Unwinding Tonnage | 5/8/10/12/15 tons (Optional) | Shaft Material | 45# Vacuum Quenched Solid Shafts |
| Motor Drive | 3/4kw Servo Motor (Accuracy < 1mm) | Production Speed | 12-15 meters per minute |
| Cutting Blade Material | Molybdenum Vanadium Material | Control System | PLC Computer Automatic Control |
Key Advantages
Industrial Durability
Utilizing 45# vacuum quenched solid shafts and electroplated leveling rollers for maximum wear resistance.
High Efficiency
Achieve consistent production speeds of 12-15m/min with fully automatic feeding and cutting.
Precision Cutting
Molybdenum vanadium blades ensure clean, burr-free edges with PLC-driven sizing accuracy.
Smart Automation
Integrated Delta PLC system enables one-touch automatic sizing and seamless operation.
Flexible Feeding
Equipped with a hand-operated platform to accommodate various material widths up to 1500mm.
Premium Components
Powered by Schneider relays, Delta inverters, and Yadeke pneumatic parts for global reliability.
Product Gallery
Management Platforms
Material Handling
Automatic feeding trolley and hydraulic unwinding options from 5 to 15 tons.
Leveling Control
6 upper and 7 lower axes roller configuration for superior flatness.
PLC Integration
Delta PLC system for centralized monitoring and automatic parameter adjustment.
Drive Management
Servo motor drive ensuring cutting accuracy within a 1mm tolerance.
Component Quality
Standardized use of Schneider, Yadeke, and Delta for easy maintenance.
Customization
Adjustable slitting blade numbers to meet specific customer material requirements.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto Line | Fully Auto Kaiping Line |
|---|---|---|
| Production Speed | 3-5 m/min | 12-15 m/min |
| Sizing Accuracy | ± 3-5mm | Within 1mm |
| Labor Requirement | 3-4 Operators | 1 Operator |
| Material Waste | High (Manual error) | Minimal (PLC Optimized) |
| Maintenance Cycle | Frequent (Wear parts) | Extended (Vacuum Quenched) |
Frequently Asked Questions
The line is specifically designed for stainless steel, galvanized, and cold-rolled strips with a thickness ranging from 0.5mm to 1.5mm.
The Delta PLC system automates both the sizing and cutting processes, reducing manual measurements and eliminating human error, which significantly boosts throughput.
Yes, we offer various hydraulic unwinding machines with tonnage options including 5, 8, 10, 12, and 15 tons to match your specific coil requirements.
Our blades are made from premium molybdenum vanadium material, which provides exceptional hardness and wear resistance compared to standard steel blades.
Yes, by utilizing globally recognized brands like Schneider, Delta, and Yadeke, spare parts are readily available and the system is straightforward for trained technicians to maintain.
Absolutely. The number of molybdenum vanadium slitting blades can be configured according to your specific customer requirements and material width.
